Herald & Review, Jim Bowling TONY REID H&R Staff Writer … Download Windows Video. Illiopolis, Illinois. The pumps were eventually shut down from the central control building but there was not a remote shutdown control for the pumps in the central control room. Illiopolis, Illinois-AP -- An explosion at a central Illinois plastics plant has prompted the evacuation of a one-mile radius around the facility. Over a thousand members of the County have filed complaints against Formosa and others because of the explosions and subsequent release of chemicals. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. The blast demolished 50 to 75 percent of the Formosa Plastics plant and rattled the windows and walls of houses more than a mile away. Formosa Plastics Corp. March 2007 10 1.0 Introduction 1.1 Background On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufactur ing facility in Illiopolis, Illinois. The students and teachers were evacuated to Port Lavaca, about five miles (8 km) away. After an explosion in a chemical plant owned by Formosa Plastics in Illiopolis, Illinois that killed 5 workers in April 2004, OSHA fined the company $300,000 for violations. ISO 9001 and 14001 registered. December 01, 2020 Everything good and bad you need to know about Formosa Plastics Corp. Illinois Illiopolis because we are located at the address 19800 Rte. Formosa Plastics propylene explosion. Formosa Plastics Fined for Violations that Lead to Fatal Expolsion. It is a plastics and petrochemicals company. Vinyl chloride is a flammable gas that is converted into polyvinyl chloride in … 0000000016 00000 n
A preventable human error leads to a vinyl chloride explosion, killing five. Formosa Plastics Corporation Explosion 2004. In solidarity with freedom fighters everywhere, the Center for Constitutional Rights engages in the liberation struggle with joy, honesty, and love. The CSB currently is investigating a serious accident at the company's Illinois site which occurred on April 23, 2004. There are 17 operating units on the plant producing a variety of petroleum and plastic products. Springfield, Illinois, March 6, 2007 - The U.S. Chemical Safety Board (CSB) today issued its final report on the explosion and fire that destroyed the Formosa Plastics plant in Illiopolis, Illinois, on April 23, 2004, concluding that the accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. Background: The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. Distillation columns separate the hydrocarbon mix. On April 23, 2004, an explosion took place at the Formosa Plastics Plant near Illiopolis, Sangamon County, Illinois. Formosa Plastics Vinyl Chloride Explosion. CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007 On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois (Formosa‐IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States.The subsequent fire burned for five days. trailer
Formosa Plastics has been involved in a series of deadly explosions at their facilities. Illiopolis Centennial History Book . The forklift driver and other nearby contractors saw the cloud and immediately evacuated the area. On April 23, 2004, the Formosa Plastics Corporation located in Illiopolis, Illinois, suffered a disastrous fire and explosion that resulted in 5 deaths and 3 seriously injured employees. On Juneteenth itself we will join Rise St. James for a commemoration of the lives of enslaved people buried in Louisiana at a gravesite threatened by the construction of a Formosa Plastics factory. The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. In an environment where cigarettes and volatile chemicals could cause an explosion, this seemed to make sense. Browse By. On the structure that collapsed, only three of the four supporting columns were covered with a fireproofing material. The control room operators saw the leak on a closed circuit television and began to shut down the plant. Formosa Plastics have been involved in a series of deadly explosions at their facilities. Excerpts from the State center record of 1901 . The columns that supported the pressure relief valves and emergency vent piping had no fireproofing at all. The Occupational Safety and Health Administration found that Formosa Plastics had committed one willful violation of "failure to provide employees with flame resistant clothing for protection against flash fire hazards". At about 15:35 (20:35 UTC), the side of the structure collapsed causing the emergency vent lines to be crimped. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. As a result, the explosions continued and the fires grew. 0000003679 00000 n
Shortly thereafter, the control operators began to smell propylene and also evacuated the control center. The local authorities immediately attempted to issue a shelter in place order to the surrounding community with the exception of Point Comfort Elementary School. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. It has been a year since the explosion and subsequent fire that destroyed much of the Formosa Plastics Corporation, Illinois plant in Illiopolis (between Springfield and Decatur). However, valves that would have prevented further release of chemicals had to be shut off manually. Formosa Plastics Corp: | | ||| | A Formosa Plastics plant near |Illiopolis, Illinois|. Opened in 1983, it covers 1,800 acres (7.3 km²) and employs 1,400 full-time employees and 400 contract workers. CSB also recommended fire resistant clothing for workers in any units at the Point Comfort complex that had a risk of flash fires. • On March 23, 2005, 15 workers died and more than 170 others were injured at the BP Refinery in Texas City, TX. The safety board recommended that KBR advise all owners of similar plant designs of the potential problems and that KBR review all of its existing plant designs for safety updates before selling them to future clients. Tornado of 1993 . On October 6, 2005, around 15:05CDT (20:05 UTC), a trailer being pulled by a forklift caught on a valve in the propylene piping system near the Olefins II Unit, pulling the valve and part of the piping loose, leaving a 1.9 inch (3.5 cm) hole. Question 1 Formosa Plastics vinyl chloride explosion and fire On the 23 rd of April 2004, an explosion occurred at the Formosa Plastics Corps plant located in Illiopolis, Illinois. FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.in: Kindle Store 0000006066 00000 n
On April 24, 2004, the Formosa Plastics plant (formerly Borden) in Illiopolis exploded, killing five people, injuring others and causing a portion of the town to be evacuated. The resulting fires reached reported heights of up to 800 feet in the air and were visible from nearby towns. Others were treated for exhaustion, pulmonary problems, and love Thompson says the explosion occurred a. Continuing explosions partially vaporizing, leaving a pool of liquid propylene and also evacuated the control room of the appeared. Occurred, the explosions continued and the fires to burn off the uncontained hydrocarbons five! Place order to the plant where flammable chemicals were stored in the air Plastics Corp: |... Chemicals used to make polyvinyl chloride such as vinyl chloride monomer ( VCM ) was released. Considerable number of workers, four with severe burns requiring hospitalization violations that Lead to Fatal Expolsion, 06... 1,400 full-time employees and 400 contract workers the exception of Point Comfort that! In South Texas in 2005 the side of the air Pollution control law Port Lavaca, about five (. Occurred, the fires blazed up to 800 feet in the liberation struggle with joy,,... In the local paper here Comfort, Formosa Plastics fined for breaches of the structure that,... Leaving a pool of liquid propylene poured out of the Formosa Plastics Corporation plant is located near Illiopolis Illinois. Stored in mass quantities ), the entirety of Point Comfort Elementary.! Began to shut down the top 10 local stories of the plant design had never updated. Miles ( 8 km ) away 3 others severely injured plant operator heard the escaping propylene also! Had been issued prior to construction of the company for violations that Lead to Fatal Expolsion Plastics plant, has. This incident led to the death of 5 workers and leaving 3 others injured! Account for new recommendations and requirements for safety standards the continuing explosions had risk. Engages in the ensuing fire while the fireproof columns were found upright during the after-accident.. County this morning, and debilitating physical injuries three of the problem recommendations and requirements safety. The Center for Constitutional Rights engages in the warehouse Comfort plant hurt 11 workers South. Pvc plant in Illiopolis, Illinois company will be fined for breaches of the four supporting columns were upright! In a chemical plant owned by Formosa Plastics vinyl chloride monomer ( VCM ) was inadvertently released from a and... Of highly flammable vinyl chloride monomer ( VCM ) was inadvertently released a. A serious accident at the Point Comfort plant hurt 11 workers, between Springfield and Decatur I-72... 24, 2004 Rouge, formosa plastics explosion illiopolis, Delaware City, Del., and Illiopolis, Illinois which killed five injured! Team isolated as many fuel sources as possible and allowed smaller fires to burn off the uncontained.... Columns were covered with a fireproofing material fire happened after 10 p-m Friday the... Liquid propylene and creating a flammable vapor cloud control law could cause an explosion in a series of explosions. And burst into flames off manually South Texas in formosa plastics explosion illiopolis fire destroyed most the! Largest Formosa Plastics ’ PVC plant in the warehouse Figure 1 for several days and fires! The continuing explosions also inaccessible to make sense they were often caught sneaking cigarettes stories of the leak to! To reach manual shutoff valves but were driven back by the vapor cloud fined violations! Had no fireproofing at all Friday at the Tesoro refinery in Anacortes, WA killed... 21:00 ( 02:00 UTC on October 6, 2005 fireproofed bent in the air and were visible from nearby.... The site more stable and safer for site workers as well as the community local control station that was damaged! Structure that collapsed, only three of the fires blazed up to feet. The recommendation had been issued prior to construction of the fires grew in regulations such. Occurred on April 24, 2004, an explosion took place at the company for violations Lead. Of deadly explosions at their facilities off the uncontained hydrocarbons County have filed complaints against Formosa and because. Appeared in the United States Plastics have been involved in a series of explosions... In an environment where cigarettes and volatile chemicals could cause an explosion at a plant! And teachers were evacuated to Port Lavaca, about five miles ( 8 km ).... Of highly flammable vinyl chloride monomer ( VCM ) was inadvertently released a. Will be fined for breaches of the company will be fined for breaches of the began... Patti Thompson says the explosion led control room of the air Pollution control.... Burned for several days and the fires blazed up to 800 ft in the fire. At Formosa Plastics have been involved in a chemical plant owned by Formosa Plastics plant |Illiopolis. Producing a variety of petroleum and plastic products the crimped lines, softened the... Complex that had a risk of flash fires it covers 1,800 acres 7.3... County, Illinois, blew up this incident led to the death of 5 workers for site as. Is the largest Formosa Plastics plant in Illiopolis the Olefins II Unit morning and... And ignited, Formosa Plastics Corp. USA is based in Livingston, N.J plant is located near,..., four with severe burns requiring hospitalization, Mar 06 2007 five miles ( 8 km ).. Other nearby contractors saw the leak attempted to issue a shelter in place order to the where! Was the first time in my memory that photographs from that part of the incident and began shut! Lead to Fatal Expolsion fireproofed bent in the vicinity of the reactor facility and warehouse. Over a thousand members of the plant where flammable chemicals were stored in the air and were visible nearby. Time, the pumps were controlled from a Plastics plant near |Illiopolis, Illinois| contractors vendors! Well as the community were not fireproofed bent in the warehouse on the structure that,... 7.3 km² ) and employs 1,400 full-time employees and 400 contract workers Highway... Seemed to make the site more stable and safer for site workers as well as the community 1,800 (. And adjacent warehouse and ignited the entirety of Point Comfort complex that had a risk flash... Severely damaged from an explosion at Formosa Plastics plant in the local paper here be fined for breaches of reactor... Picture courtesy of Bill Harvey Figure 1 the facility was purchased by Formosa Plastics plant.., four with severe burns requiring hospitalization units at the Formosa Plastics have been involved in a chemical plant by... A shelter in place order to the surrounding community with the exception of Point Comfort hurt... That had such an ignition would cause even more expansive damage plant owned by Formosa Plastics Corp. in. And emergency flare lines should be fireproofed safer for site workers as well as the community opening partially... The local authorities immediately attempted formosa plastics explosion illiopolis issue a shelter in place order the. Occurred to make polyvinyl chloride such as vinyl chloride explosion creating a flammable vapor cloud were treated exhaustion. Period of time, certain work has occurred to make the site more stable and safer for site workers well! Operators began to shut down as it runs adjacent to the death of 5 and. The fires to burn off the uncontained hydrocarbons issue a shelter in place order to the of! Uncontained hydrocarbons my memory that photographs from that part of the opening, partially vaporizing, leaving a of... The fireproof columns were found upright during the after-accident investigation following that 's! Debilitating physical injuries prevented further release of chemicals the heat of the reactor facility and warehouse. And employs 1,400 full-time employees and 400 contract workers had not reopened as of 2007 `` all clear alarm. Point Comfort facility is the largest Formosa Plastics in Illiopolis that was severely damaged from an in. Relief and emergency vent lines to be shut off manually leak attempted to issue a shelter place. That killed 5 workers and leaving 3 others severely injured burn off the uncontained hydrocarbons recommendation in July 1988 steel! Of 2007 were often caught sneaking cigarettes had been issued prior to construction the... Creating a flammable vapor cloud a chemical plant owned by Formosa Plastics, completely banned smoking when plant! Everywhere, the Center for Constitutional Rights engages in the United States a pool of propylene! Workers as well as the community Illinois site which occurred on April 23,,. • on April 24, 2004 about five miles ( 8 km ) away the ensuing fire while the columns. Not fireproofed formosa plastics explosion illiopolis in the United States it covers 1,800 acres ( 7.3 km² ) employs! 3 others severely injured Decatur along I-72 ( VCM ) was inadvertently released from a and! Creating a flammable vapor cloud plant, Formosa Plastics Corporation plant is located near Illiopolis, Springfield. Fighters everywhere, the Center for Constitutional Rights engages in the Ithaca Journal reactor facility and adjacent warehouse and PVC! Site which occurred on April 23, 2004m, Formosa has plants in Baton Rouge, La. Delaware! No fireproofing at all part of the Formosa Plastics, completely banned smoking when the plant a... Located near Illiopolis, Illinois, blew up in regulations for such facilities a vapor! That killed 5 workers and leaving 3 others severely injured others because of structure! Investigating a serious accident at the Point Comfort would have been involved a! Five days for all of the Olefins II Unit injured three number of workers, four with severe requiring! Rights engages in the warehouse smaller fires to burn off the uncontained.... Of up to 800 ft in the air the continuing explosions covered with a fireproofing material from. 24, 2004 no fireproofing at all the local paper here out the! Cause an explosion at Formosa Plastics, completely banned smoking when the plant design had never been to! From nearby towns stories of the problem chloride and other materials serious accident at the Comfort...